Industrial

Industrial CCTV for sites too big for anyone to watch

Industrial CCTV fails in a specific, predictable way: the site grows, the camera count grows with it, and the number of people watching stays at zero. A hundred and twenty cameras across a factory or a warehouse estate is not a hundred and twenty times the security of one — past roughly sixteen feeds, a human being stops seeing anything at all. PGAK puts detection behind the industrial camera estate you already run, so the boundary, the gate and the dispatch bay report themselves instead of waiting to be reviewed.

Book a free demo →Get a free camera audit

120+ cameras
estate sizes where nobody can watch
Shift-aware
rules that follow the roster, not the clock
Perimeter
the whole fence line reports itself
No downtime
no rewiring, no production stop

Sound familiar?

A hundred-plus cameras and one screen nobody is sitting in front of.
The compound wall is two kilometres long and the guard covers it on foot, twice a night.
Material leaves on the wrong truck and it surfaces weeks later at reconciliation.
Dust, heat and monsoon kill cameras quietly and nobody finds out until footage is needed.

The three zones that matter on an industrial site

Industrial risk is geographic. It concentrates at the boundary, the gate and the point where material changes hands.

The perimeter, after hours

A long compound wall cannot be patrolled continuously and does not need to be. A boundary rule on the cameras already facing the fence turns the whole length into something that reports a crossing in seconds, with a snapshot, during the hours you specify.

The gate

Everything of value enters and leaves through it, and in most plants the record of that is a notebook. Vehicle and plate logging turns gate movement into a searchable record, and shift-change attendance stops the queue at the biometric machine.

Dispatch and loading

The highest-value, lowest-watched area on most sites. Loading activity outside scheduled hours, or a vehicle at a bay when no dispatch is booked, is a rule worth having.

The yard in between

Scrap piles, finished-goods staging and parked trailers are where things sit unattended longest. Loitering rules catch the pattern that matters: someone present in a zone far longer than a legitimate task requires.

What industrial conditions do to cameras

The environment is the part that separates an industrial specification from a commercial one, and it is where most cheap installs fall over.

Dust and airborne particulates

A dome in a grinding or textile environment fogs its own bubble within months. Housings and cleaning intervals are a specification decision, not an afterthought — and a fogged camera is invisible to everyone until something is watching image quality.

Monsoon and cable runs

Water finds the junction box that was left unsealed in March. Most 'the camera stopped working' calls in July trace back to cabling shortcuts taken during installation.

Distance and lighting at the boundary

Perimeter cameras are asked to cover long, dark stretches. What matters is enough pixels on a human figure at the far end of the run to classify it as a person — which is a placement and lens question, settled by survey rather than by brochure.

Vibration and knocks

Forklifts, shutters and trolleys move cameras out of alignment. A camera pointed at the sky is a blind spot that looks exactly like a working camera on the recorder.

Running it across shifts, and across plants

Industrial sites run around the clock, so 'after hours' means different things on different days, and a rule that fires during general shift on a Tuesday is noise. Detection schedules follow the shift pattern rather than the clock. Where a company runs more than one plant, the sensible structure is one view across all of them with alerts routed to the person responsible for that site — not four separate recorders and four separate apps that only the IT team can log into.

Deployment without stopping production

Nothing about adding analytics requires the line to stop. An edge device at the site consumes the streams the existing recorder already receives, so there is no rewiring and no camera replacement as a precondition. A free feasibility check first establishes which of your existing cameras can carry which capability — because a camera mounted high for general yard coverage may be fine for boundary detection and unusable for plate reading, and you should know that before anyone quotes.

industrial CCTV — common questions

What is industrial CCTV and how is it different?

CCTV specified for factories, warehouses and plants, where the site is large, the environment is harsh and the camera estate is too big for anyone to monitor. The differences that matter are environmental hardening, boundary and gate coverage over long distances, shift-aware rules, and detection — because at industrial camera counts, review-after-the-fact is the only thing a recorder alone can offer.

How many cameras does a factory or warehouse need?

It follows the site layout, not the floor area. Boundary length, number of gates, dispatch bays and high-value storage drive the count. A survey that walks the perimeter produces a very different answer from one that multiplies square footage, and the difference is usually fewer cameras placed where losses actually occur.

Will this work with the cameras and DVR we already have?

Usually yes. PGAK consumes the streams your existing cameras and recorder already produce, which is why industrial sites are good candidates — the estate is already extensive and mostly serviceable. Placement is the limiting factor rather than camera age, and the free feasibility check tells you camera by camera.

Does it work if the site has poor or no internet?

Detection runs on an edge device at the site, so alerting continues through an internet outage. What pauses is remote viewing and cloud sync, which catch up when the link returns. For plants on unreliable connections this is the difference between a system that works and one that is offline every time the link drops.

Can one team see several plants at once?

Yes. Multiple sites can be presented in a single view with alerts routed per site, which is the usual requirement once a company runs more than one location. See multi-site CCTV monitoring for how that is structured.

Start with a free audit of your own cameras.

Your number and camera count is all it takes. We call within one working hour and send the report within 48 hours.

Get my free audit →See pricing

Who you are dealing with

A registered Ludhiana company that builds the software it sells.

PGAK Innovations Pvt. Ltd. is incorporated in Punjab, engineers its own AI layer, and runs the free camera audit itself — the people who answer the phone are the people who built the product. About the company →

Founded: 2023, Ludhiana
Registered office: BK Towers, 2480/2, Gill Rd, Ludhiana 141003
CIN: U62013PB2023PTC058631
Leadership: Aditya Mittal · Puneet Garg · Ankur Kaplesh
Talk to us: +91 62839 93600 WhatsAppOpen Mon–Sat 09:00-19:00

Free — no obligation

Get your free camera audit.

Tell us your WhatsApp number and how many cameras you have. We call within one working hour, 9 am to 7 pm, Monday to Saturday. Your audit report follows within 48 hours — on the cameras you already own.

₹15,995

Audit value — yours free

1 hr

Call-back, working hours

48 h

Report in your hands